F系列減速電機的研齒JRTKF77減速器型號大全

文章出處：admin 人氣：發表時間：2019-10-30 11:19

F系列減速電(dian)機的研齒(chi)，JRTKF77減速器型號大(da)全平行(xing)軸減速機的制造(zao)過程中，由于箱體的加(jia)工(gong)誤差，齒(chi)輪加(jia)工(gong)誤差，熱處理(li)變形(xing)以及裝配綜合誤差等(deng)，在有些情況下，造(zao)成齒(chi)面接觸(chu)率偏低(di)，降低(di)了F系列減速電(dian)機的使用壽命(ming)，為了消除(chu)各類誤差，提高齒(chi)面接觸(chu)率，改(gai)善(shan)齒(chi)面粗糙度，除(chu)在加(jia)工(gong)方面采取定(ding)的措施外，在裝配方面可采取研齒(chi)的方法(fa)。

F系列平行軸減速機，JRTKF77減速器型號大全

研(yan)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)前的(de)要(yao)(yao)求(qiu)(qiu)：F系列齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)(lun)(lun)減(jian)速機中各(ge)轉動部(bu)(bu)位(wei)（包括(kuo)滾(gun)動軸承或(huo)滑動軸承，軸頸密(mi)(mi)封(feng)等）、油(you)路、管、孔等關鍵部(bu)(bu)位(wei)，要(yao)(yao)采取(qu)嚴密(mi)(mi)有效的(de)密(mi)(mi)封(feng)措(cuo)施(shi)，避免在平行(xing)軸減(jian)速機研(yan)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)過程中的(de)研(yan)磨劑(ji)進(jin)入上述(shu)各(ge)部(bu)(bu)位(wei)。將(jiang)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)面清洗干凈(jing)，并在四個齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)上涂(tu)CT-1涂(tu)料。檢(jian)查(cha)F系列減(jian)速電機齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)(lun)(lun)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)面接(jie)(jie)(jie)觸(chu)(chu)斑點(dian)，齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)長方向達到(dao)圖(tu)紙(zhi)(zhi)接(jie)(jie)(jie)觸(chu)(chu)精(jing)度(du)要(yao)(yao)求(qiu)(qiu)，接(jie)(jie)(jie)觸(chu)(chu)部(bu)(bu)位(wei)在齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)中部(bu)(bu)，齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)高接(jie)(jie)(jie)觸(chu)(chu)部(bu)(bu)位(wei)應在節圓附近，若齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)或(huo)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)根接(jie)(jie)(jie)觸(chu)(chu)，需用(yong)軟質砂輪(lun)(lun)(lun)修磨，消除(chu)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)或(huo)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)根的(de)接(jie)(jie)(jie)觸(chu)(chu)硬點(dian)，原則上只允許修磨平行(xing)軸減(jian)速機大齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)(lun)(lun)。檢(jian)查(cha)各(ge)對齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)(lun)(lun)副的(de)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)側間隙，要(yao)(yao)求(qiu)(qiu)符合圖(tu)紙(zhi)(zhi)要(yao)(yao)求(qiu)(qiu)。檢(jian)查(cha)研(yan)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)各(ge)聯接(jie)(jie)(jie)部(bu)(bu)位(wei)，有無松動現象，切要(yao)(yao)達到(dao)研(yan)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)運轉要(yao)(yao)求(qiu)(qiu)。

研(yan)(yan)齒(chi)(chi)加載(zai)：就是在F系列減速(su)電(dian)機(ji)輸(shu)出軸上加定(ding)扭矩，其作用除(chu)保證研(yan)(yan)齒(chi)(chi)處于連續(xu)嚙合狀(zhuang)態和具備齒(chi)(chi)面有定(ding)的嚙合壓力(li)，滿足研(yan)(yan)齒(chi)(chi)條件外。研(yan)(yan)齒(chi)(chi)負(fu)荷(he)確定(ding)為平行(xing)軸減速(su)機(ji)額(e)定(ding)負(fu)荷(he)的15%-20%。當研(yan)(yan)齒(chi)(chi)速(su)度較低，負(fu)荷(he)先(xian)偏(pian)大(da)值；當研(yan)(yan)齒(chi)(chi)速(su)度較高，負(fu)荷(he)選偏(pian)小值，在研(yan)(yan)齒(chi)(chi)過程中，負(fu)荷(he)必須穩(wen)定(ding)，不(bu)能隨(sui)意改變。

研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)工(gong)藝過(guo)程：選擇(ze)適當的(de)研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)聯接方式，先將(jiang)F系列(lie)減速(su)電機(ji)(ji)在試(shi)驗(yan)(yan)平臺上調平，要求水平度(du)0.05/1000mm，再(zai)與加載(zai)設備聯接并找正(zheng)，要求同軸度(du)0.01mm,然(ran)(ran)后(hou)將(jiang)聯軸器螺(luo)栓(shuan)擰緊，將(jiang)整(zheng)個裝置用(yong)螺(luo)栓(shuan)，壓(ya)板壓(ya)緊在試(shi)驗(yan)(yan)平臺上。全(quan)面(mian)清洗平行軸減速(su)機(ji)(ji)齒(chi)(chi)(chi)輪齒(chi)(chi)(chi)面(mian)，保(bao)證齒(chi)(chi)(chi)面(mian)清潔干凈，齒(chi)(chi)(chi)面(mian)四個齒(chi)(chi)(chi)涂(tu)(tu)CT-2涂(tu)(tu)料，各(ge)軸承處(chu)采(cai)用(yong)密封擋板，嚴防研(yan)(yan)(yan)(yan)(yan)(yan)磨劑濺入(ru)F系列(lie)減速(su)電機(ji)(ji)軸承。盤動(dong)高速(su)軸，應(ying)轉動(dong)靈活，無異(yi)常現象(xiang)，然(ran)(ran)后(hou)可以開始研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)，研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)順序從低速(su)到(dao)高速(su)，研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)速(su)度(du)及加載(zai)量按(an)前面(mian)規范。當負荷(he)、速(su)度(du)確定后(hou)，控制時間(jian)即為研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)質量和效率的(de)關鍵(jian)性指標(biao)，在研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)時，研(yan)(yan)(yan)(yan)(yan)(yan)磨劑涂(tu)(tu)刷均勻后(hou)，對(dui)研(yan)(yan)(yan)(yan)(yan)(yan)跑合5-10分應(ying)停車檢查研(yan)(yan)(yan)(yan)(yan)(yan)磨齒(chi)(chi)(chi)面(mian)的(de)接觸(chu)的(de)情況，掌握其發展(zhan)趨勢(shi)，然(ran)(ran)后(hou)針對(dui)減速(su)箱應(ying)用(yong)實情再(zai)進行研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)，直到(dao)研(yan)(yan)(yan)(yan)(yan)(yan)齒(chi)(chi)(chi)合格為止(zhi)。

研(yan)齒(chi)(chi)結束后，對齒(chi)(chi)輪(lun)沿(yan)齒(chi)(chi)長方(fang)向(xiang)兩端(duan)研(yan)磨后的遺留凸臺(tai)修磨平滑；將平行軸減速機齒(chi)(chi)輪(lun)齒(chi)(chi)面(mian)(mian)清(qing)(qing)洗干凈(jing)，涂著色劑輕微制(zhi)動，用透明膠(jiao)帶粘取齒(chi)(chi)輪(lun)接觸印(yin)跡；進行全(quan)面(mian)(mian)、仔細清(qing)(qing)洗，確保清(qing)(qing)潔。清(qing)(qing)洗液(ye)可選用煤油或各(ge)類清(qing)(qing)洗劑。通過研(yan)齒(chi)(chi)的F系列減速電機噪聲，壽命(ming)指標有明顯改(gai)善，客(ke)戶投訴明顯減少了。

F系列平行(xing)軸減速機，JRTKF77減速器(qi)型號大(da)全

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